Wednesday, June 28, 2023

ISO 9001:2015 QMS Awareness – Improvement – Nonconformity and corrective action

ISO 9001:2015 QMS Awareness – Improvement – Nonconformity and corrective action

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Nonconformity = Non-fulfilment of a requirement

Nonconformity = Deviation from a specification, a standard requirement or an expectation

 

Correction = An action to eliminate a detected nonconformity

Corrective action = An action to eliminate the cause of a nonconformity

Corrective action = An action to prevent recurrence of the nonconformity

Correction focuses on rectifying the immediate nonconformity, while corrective action aims to eliminate the root cause of the nonconformity and prevent its recurrence.

 

 

The requirements related to nonconformity and corrective action mentioned in ISO 9001:2015 QMS standard (clause 10.2) are applicable when a nonconformity occurs (happens / takes place / exists / be found to be present) and arising from complaints.

 

The purpose of the requirements related to nonconformity and corrective action mentioned in ISO 9001:2015 QMS standard (clause 10.2) is to eliminate – (i) The causes of nonconformity, (ii) Correct the nonconformity to conformity.

 

The organization needs to react to the nonconformity (as applicable) – (i) Take action to control and correct the nonconformity, (ii) Deal with the consequences / effects), (iii) Evaluate the need for action (by reviewing and analyzing, determining the causes, determining if similar nonconformity exists or could potentially occur) so that the nonconformity does not recur / occur elsewhere, (iv) Implement any action required, (v) Review the effectiveness of corrective action taken, (vi) Update risks and opportunities determined during planning, if necessary, (vii) Make changes to the quality management system, if necessary.

 

Corrective action needs to be appropriate to the effect of the nonconformity encountered.

 

The organization needs to retain documented information (records) – (i) Nature of nonconformity, (ii) Any subsequent action taken, and (iii) Result of corrective action taken.

 

The requirements (regarding nonconformity and corrective action) basically relate to learning from errors to prevent their repetition. The following process can be a suggestive way –

 

(i)              Begin with identification of a problem or nonconformity

 

(ii)             Continue with identification of the root causes of the problem or nonconformity

 

(iii)            Plan corrective action initiatives

 

(iv)           Start corrective action for the root cause

 

(v)             Check the result of the corrective action taken

 

(vi)           If desired results not achieved after checking, carry out root cause analysis again and plan-do-check-act cycle process for correction

 

(vii)          In case problem is not solved or nonconformity is not eliminated then to control such nonconforming product (output), please deal as per requirements of clause 8.7 (control of nonconforming outputs) that include segregation, containment, return, suspension, informing the customer, obtaining authorization for acceptance under concession

 

(viii)         Standardize the improvement in the similar related activities – Use of learning from the corrective action for the improvement of the organization’s processes

 

Think of the following Questions

 

(1)   What is a nonconformity?  

 

(2)   What is corrective action?

 

(3)   How will you proceed when you find a nonconformity?

 

(4)   How will you deal with situations when you are not able to get desired results after taking corrective action?

 


Best wishes,

Keshav Ram Singhal

 

Please have your comments / reaction.

 

To train your employees with ISO 9001:2015 QMS Awareness, please supply them “TRAINING HANDBOOK ON ISO 9001:2015QMS AWARENESS” (ASIN: B093YFFY7Z), which is available worldwide at Amazon. Please search this Training Handbook in Amazon Website of your country. 

 

 You may also supply your employees following eBooks - (i) A Concise Guide on Creating and Updating Documented Information (eBook) https://store.pothi.com/book/ebook-keshav-ram-singhal-concise-guide-creating-and-updating-documented-information/ (ii) Applying Risk-based Thinking in an Organization Implementing ISO 9001:2015 QMS (eBook) https://store.pothi.com/book/ebook-keshav-ram-singhal-applying-risk-based-thinking-organization-implementing-iso-9001-2015-q/

 

Thanks.

 


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